From Material to Structure
Our Manufacturing Process

The Process

Material Development

Formulating and sourcing the fibres, resins, and core materials that form the basis of every product we manufacture.

Material Selection

Matching the right fibre, resin system, and core material to each component’s structural, weight, and performance requirements.

Lay-up / Preforming

Precision placement of fibres and prepregs into the required shape and orientation before curing.

Infusion / Prepreg / RTM

Resin introduced through vacuum infusion, prepreg processing, or resin transfer moulding — depending on the component and application.

Curing

Controlled temperature and pressure curing to achieve full structural and mechanical properties.

CNC Trimming

Precision trimming and machining of cured components to final dimensional tolerances.

Bonding & Assembly

Structural bonding and assembly of components into finished sub-structures or complete parts.

Final Inspection

Dimensional, surface, and quality checks to confirm the finished component meets specification.

Finished Composite Product

Delivered ready for integration — aerospace component, UAV structure, sandwich panel, or industrial part.

Engineering Support

Our team works alongside clients from concept through production, material selection, structural design input, and manufacturing process planning tailored to each component's requirements.